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Semi-Auto Fold Mask Making Machine System

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Semi-Auto Fold Mask Making Machine System
FFP2 FFP3 N95 KN95 Fold Mask Production Line
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Model:
QA-KZJ95
MOQ:
1 set
Payment:
T/T, LC
Delivery Time:
3-15 days
Warranty:
1 year
Service:
Online and overseas for wholelife
Certification:
CE ISO
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DESCRIPTION

 

QA-KZJ95S is a semi-automation fold mask production line (typical models such as N95 masks). The equipment is loaded in a full roll. Multi-layer non-woven fabric rolls are subjected to compound roll welding. The nose line is unwound and cut after welding. After being rolled and cut to length, it is welded, and then the body is folded in half. After ultrasonic welding and fusion, the final mask is rolled and formed.

 

PRODUCT PARAMETERS

Equipment installation and configuration requirements

(1) Equipment size: 7200mm (L) × 1500mm (W) × 1900mm (H);

(2) Appearance color: international standard titanium warm gray 1C, if there is no special instructions, follow this standard;

(3) Equipment weight: ≤ 1500kg, ground bearing ≤ 500kg / m2;

(4) Working power supply: equipment 220VAC ± 5%, 50Hz, rated power about 14kw;

(5) Compressed air: 0.5-0.7mpa, with a flow rate of about 300L / min;

(6) Operating environment: temperature 10-35 ℃, humidity 5-35% HR, no combustible, corrosive gas, no dust (cleanliness no less than 100000).


The main composition of the equipment structure

1. The equipment is equipped with Max6 sets of cloth unwinding and a roll diameter of Max600mm;

2. The fabric unwinding adopts the active unwinding method, and automatically unwinds according to the position of the tension roller;

3. Nose bar welding module: including the functions of nose bar unwinding, nose bar leveling, fixed length conveying, cutting and welding;

4. Fabric compound roll welding unit: adopts ultrasonic welding head and steel mold welding method, roller parallelism and position are accurately adjusted during welding, and the welding system has cooling function;

5. The material driving unit adopts a servo motor to control the main driving roller to drive the cloth, running smoothly, and the pressure is precisely adjustable;

6. Folding forming unit: adopt adjustable triangle plate with adjustable height and angle to ensure that the mask is neutrally folded in half.

7. Forming welding unit: ultrasonic welding is used, the welding is firm, the pattern is clear, the pressure of the welding system is adjustable, the welding system has a cooling device, and the technical parameters of the ultrasonic welding system are adjustable;

8. Forming and cutting unit: rolling cutter wheel: knife pad wheel. Adjustable pressure, material: high-speed steel.

9. Waste separation unit, the waste automatically falls into the frame;

10. Control system: The equipment includes PLC control system and touch screen operating system.


Suitable Raw Material

NO

Raw materials

OD

(mm)

Roller ID

(mm)

Width

(mm)

Thickness

(mm)

Weight

(Kg)

Remark

1

Non-woven outside

Max600

Φ76.2

230-300±2

NA

Max20

1layer

2

Filter cotton

Max600

Φ76.2

230-300±2

NA

Max20

1-4layer

3

Non-woven inside

Max600

Φ76.2

230-300±2

NA

Max20

1layer

4

Bridge of nose

Max400

Φ76.2

3-5±0.2

0.5-1.0±0.1

30

1roll

5

Earband

roll/box

Φ15

5-8

Max1.2

Max10

2roll/box

Capacity

(1)Production Efficiency  40ppm(Related to material tensile properties)

(2) Fold symmetry: +/- 1mm

(3) Equipment failure rate: 5% (refers to the failure caused by the equipment itself)

Configuration list of main components

No

Item

Brand

Remark

1

Cylinder

SMC


2

Solenoid valve

SMC


3

servo motor

Panasonic


4

PLC

Mitsubishi


5

Bearing

NSK


6

Line rail

CPC


7

Optical fiber, amplifier

Panasonic


8

Touch screen

Vlanton / kunluntong


9

Relay

Omron / Hequan


10

Button

Two families





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