Custom Mold laser soldering machine supplier for autos

Solutions to Laser Welding DefectsAs industrial manufacturing develops in the direction of high-end, intelligent, and green, driven by the demand for new energy vehicles, lithium batteries, semiconductors, and emerging markets, the demand for laser welding continues to be stimulated, and the application scope and market continue to expand. Especially in the fields of consumer electronics, new energy vehicles and other fields, the requirements for laser welding are getting higher and higher, providing a huge market space for laser welding.However, any processing method will produce certain defects or defective products if its principles and processes are not mastered, and laser welding is no exception. Only by having a good understanding of these defects and learning how to avoid them can we better utilize the value of laser welding and process products with beautiful appearance and high quality. Through long-term experience accumulation, QUESTT welding application engineers have summarized some solutions to common welding defects for reference and communication by industry colleagues!1.CrackThe cracks generated in continuous laser welding are mainly thermal cracks, such as crystal cracks, liquefaction cracks, etc. The main reason is that the weld produces a large shrinkage force before it is completely solidified. Measures such as wire filling and preheating can reduce the cracks. or eliminate cracks.2. StomataPorosity is a defect that is easily produced in laser welding. The molten pool of laser welding is deep and narrow, and the cooling rate is very fast. The gas generated in the liquid molten pool does not have enough time to escape, which can easily lead to the formation of pores. However, laser welding cools quickly and the pores produced are generally smaller than traditional fusion welding. Cleaning the workpiece surface before welding can reduce the tendency of pores, and the direction of blowing will also affect the occurrence of pores.3. SplashThe spatter produced by laser welding seriously affects the surface quality of the weld and can contaminate and damage the lens. Spatter is directly related to power density, and appropriately reducing welding energy can reduce spatter. If penetration is insufficient, the welding speed can be reduced.4. UndercutIf the welding speed is too fast, the liquid metal from the back of the small hole pointing toward the center of the weld will not have time to redistribute, and will solidify on both sides of the weld to form undercuts. If the joint assembly gap is too large, the melted metal for filling the joints will be reduced, and it is easy to produce undercuts. At the end of laser welding, if the energy decrease time is too fast, the small hole will easily collapse, resulting in local undercut. Controlling the power and speed to match can effectively solve the problem of undercut.5.CollapseIf the welding speed is slow, the molten pool is large and wide, the amount of molten metal increases, and the surface tension is difficult to maintain the heavier liquid metal, the center of the weld will sink, forming collapses and pits. At this time, the energy density needs to be appropriately reduced to avoid The molten pool collapsed.Correctly understanding the defects produced during the laser welding process and understanding the causes of different defects can help us solve the problem of abnormal weld seams during the laser welding process in a more targeted manner.

Mass Production of Various Laser Equipment Including Laser Cleaners, Welders and CuttersAfter the Chinese New Year holiday, our company factory has resumed operations to meet the increasing demand from clients. We are pleased to announce that we have successfully restarted production lines dedicated to manufacturing a range of laser machines including laser cleaners, welders, and cutters in bulk quantities.Our team is working diligently to ensure timely delivery of these high-quality products while maintaining strict quality control standards. The laser equipment produced by our factory utilizes advanced technology and is designed with precision engineering principles to provide superior performance and efficiency.The mass production process involves stringent quality checks at every stage, ensuring each machine meets industry standards and exceeds customer expectations. These laser machines cater to various industries such as automotive, electronics, metal fabrication, and more.We take pride in our commitment to providing innovative solutions through cutting-edge technologies like laser machinery. As always, our focus remains on delivering exceptional service to our valued customers worldwide.For any further information or enquiries regarding our laser machines, please feel free to contact us directly. Thank you for your continued support!

  The 6-axis robot laser rust removal machine is a cutting-edge technology that has revolutionized the industrial sector. It is a high-tech equipment that is designed to remove rust and oxide layers on metallic surfaces using laser beams. This machine is a game-changer in the industrial sector, and it has brought a lot of benefits to various industries.One of the key advantages of the 6-axis robot laser rust removal machine is its efficiency and speed. The machine is fitted with advanced technology that enables it to work at high speeds, removing rust and oxide layers in a matter of minutes. This is a major advantage because it enables industries to increase their productivity and efficiency.The machine is also designed to be very precise, which is an essential factor in the industrial sector. The laser beam is directed at the rusted surface, and it removes only the rusted layer, leaving the underlying surface unaffected. This precision ensures that the surface of the metal is left smooth and clean, ready for further processing.Another key advantage of the 6-axis robot laser rust removal machine is its versatility. It can be used in various industries, including automotive, aerospace, and manufacturing. This versatility ensures that the machine is not limited to one particular industry, and it can be applied in multiple settings.The machine is also very user-friendly, and it does not require extensive training to operate. The 6-axis robot laser rust removal machine is easy to set up and operate, making it a suitable equipment for various skill levels.In conclusion, the 6-axis robot laser rust removal machine is an advanced technology that has brought a lot of benefits to various industries. Its efficiency, precision, versatility, and user-friendliness make it a game-changer in the industrial sector, enabling industries to increase productivity and efficiency.

In recent years, the field of manufacturing has been revolutionized by technological advancements. One such innovation is robot laser welding. This technology has taken the manufacturing industry by storm due to its precision, accuracy, and speed. So what is robot laser welding, and why is it beneficial?Robot laser welding is a method of welding that involves the use of a laser beam to create a weld. The laser beam is aimed precisely at the area to be welded, with the welding process taking place at high speed and accuracy. The process is controlled by a computer, which ensures that the weld is as precise as possible.There are many benefits of robot laser welding. Firstly, it allows for faster and more accurate welding, leading to an increase in efficiency and productivity. Secondly, the process produces less waste compared to traditional welding methods. Using robots also helps to create safer working conditions, as they are able to carry out dangerous tasks without posing any risks to human workers.Robot laser welding has a wide range of applications in industries such as automobile manufacturing, aerospace, and electronics. In fact, many companies have already integrated this technology into their manufacturing processes. It not only improves the quality of their products but also helps to reduce costs in the long run.Furthermore, robot laser welding is an environmentally friendly method of welding. The process involves less waste and produces fewer emissions, making it a sustainable choice for the future of manufacturing.In conclusion, robot laser welding is one of the most innovative and exciting technologies to emerge in recent times. Its precision, accuracy, and speed make it an ideal method of welding, with benefits such as improved efficiency, safer working conditions, and environmental sustainability. If you are looking to enhance your manufacturing operations, it is definitely worth considering integrating robot laser welding into your production process.