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Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet

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Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet

Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet is a high power laser clading machine system, which adopta the latest diode laser, Kuka 6 axis robot and Siemens control system.

Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet is a flexible system with multi-axis, transimiting via a fiber cable to meet the metal surface laser hardening / normalizing / tempering/laser alloying and laser cladding / re-manufacturing and other advanced strong processing requirements.

 

Function:

Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet is mainly used for laser processing (laser cladding ) on the surface of shafts, gears, discs, special-shaped parts, etc., to increase the hardness or corrosion resistance of the surface. The laser processing organization has metallurgical combination, small deformation, low interface dilution material, fine microstructure of the microstructure, and high surface fatigue life.

Processing capacity:Fast laser cladding, normal laser cladding, laser hardening, inner hole laser cladding

 

2. Features

        1.Imported Laserline laser device, high quality and stability, continuous operation in 48 hours;

2.The quality of laser working lens, high uniformity of spot, good thermal stability, long focal length of lens, small lens pollution, long service life and low damage rate;

3. Independent research and development of semiconductor laser control system with high integration, easy operation, space saving and convenient maintenance;

4.Germany KUKA six-axis robot control robot slide rail and spindle realize 6+2 axis linkage, high precision machining and wide adaptability;

5.Based on Siemens self-developed operation platform based on years of experience, the system integration operation is simple and one-button control, the machine tool adapts to a wide range and the equipment covers a small area;

Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  

Specifications

Laser: diode Fiber Laser 
Output power range: 3-15kW 
Power Stability: ± 2% 
Electro-optical conversion rate: up to 50% 
Laser wavelength: 900-1070nm 
Wavelength Output: CW
Input voltage: 340-420V three-phase five-wire @ 50-60Hz 
Fiber core diameter: 0.6,0.8,1 mm with BEAM 
Time division multiplexing optical fiber function SWITCH  

 

Applications 

Metallurgy, mold, machinery manufacturing, petrochemical, light industry, energy, transportation and other industries. 
Typical applications: automotive mold, mining machinery, coal machinery, petrochemical machinery, generator sets, rolling mill machinery and other large mechanical parts.

Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  

 

 

Optical head specifications and characteristics

OD processing head: According to different process requirements, it adopts the German laserline imported OTS-5 optical head, fast cladding and traditional laser cladding using a circular spot laser head, laser hardening and wide cladding using a rectangular spot laser head, spot size: Ø1 .6-2mm (fast cladding), Ø3.5-4mm (normal cladding) and 17mm (wide cladding and hardening) total 3 pcs, in addition, equipped with a special ID cladding processing head. The following picture shows laserline imported OTS-5 optical laser head, for reference only, subject to delivery:

Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  

 

 

 

Horizontal rotary table and 2D Tilt Jig

Items

Specifications

1,Robot linear axis

Robot linear slide range

2500mm

Robot linear slide speed

0-5000mm/min

Robot linear slide transmission mechanism

Rack and pinion

Robot linear axis motor and driver

KUKA Servo motor and driver

2,Rotate axis,T worktable and Tailstock

Rotary axis head box placement

Horizontal

Horizontal rotary load

5T(Chuck pins loading),20T(Roller loading)

Vertical rotary load

1T

Rotary axis box center height

1000mm

Rotary axis Chuck and tips

Φ630mm 4-Jaw chuck,standard double tips

Rotary axis rotate speed

0-15rpm, Enter the robot program,

continuously adjustable

Machine worktable size

9500*1200mm,table is Integral casting

Tailstock and tips

Tips Taper=60℃,  Mechanical expansion200mm

Tips Sleeve diameter

Φ200mm

Roller

2pcs,copper surface roller

Rotary axis motor and driver

KUKA Servo motor and driver

3,Small Rotate axis,T worktable and Tailstock

 

Rotary axis head box placement

Vertical and horizontal

Horizontal rotary load

2T

Rotary axis box center height

760mm

Rotary axis Chuck and tips

Φ500mm 3-Jaw chuck,standard double tips

Rotary axis rotate speed

0-100rpm, Enter the robot program,

continuously adjustable

Tailstock and tips

Tips Taper=60℃,  Mechanical expansion200mm

Tips Sleeve diameter

Φ200mm

Roller

2pcs,copper surface roller

4,2D Tilt Jig

 

Motion axis

Flip, swivel, in which the rotary axis uses KUKA servo motor and drive

Faceplate diameter

Φ500mm

Chuck diameter

Φ315mm,Three-Jaw self-centering

Flipping angle

0-90º

Powder feeder machine specifications and characteristics

It adopts the imported GTV PF2/2 powder feeder from Europe, equipped with a universal wheel, and is equipped with two independent powder feeding tanks with stirring function on the top plate. After the powder feeding tank is loaded, it can be fixed by a bayonet, including a powder dispenser. At the same time, the equipment is equipped with an overpressure protection valve with a pressure limit of more than 4 BAR. The drive elements of the powder feed can are fixed to the top plate. According to the different density of the powder, the powder feeding amount of the powder feeder can be from 1 to 300 g/min, the residual amount of the powder can be less than 1%, the particle size of the powder feeding range is from 5 to 200 micrometers, and the capacity of the powder tank is: 2 x 1.5L, displayed and set on the Siemens color touch screen.

With powder dispenser, the powder tank is controlled by a separate motor to control the rotation speed of the powder pan, and the powder tank has independent agitator control and powder gas flow control device. The powder carrier gas can be selected from a plurality of process gases, and the powder tray is used to transport the powder on the powder tank. When the powder on the powder tank is transferred to the other end, the powder carrier gas is used to send the powder to the cladding head by gas pressure. Inside the turbulent cavity of the road separator.

                                                           Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  

 

Our factory

 Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  

Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  

 

Packaging & Shipping

 Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  

 

FAQ

 

1.Q:What is the warranty of the laser machine?

   A:2 years.

2.Q:Are you a factory or trading company?

   A:Quesstt Laser is a factory for 22 years.Got import and export License.

3.Q:How about the quality?

   A:Technology is from Germany.High quality best price.

4.Q:What is your after-sale service?

   A:If needed,Questt Laser offer door to door service !we can send engineers to your factory for assembling ,adjusting and training!

5.Q:How do i get technical support after purchasing?

   A:Questt Laser offer online service in English through Skype,WhatsAPP,Wechat or Email etc .If need remote operation,we can use TeamViewer software.

 6.Q:How can i get assurance of my Payment?

 A:Alibaba have Trade Assurance,you can pay throught Alibaba first.

Laser Shocking Peening Lazer Hardening Machine for Surface Treatmenet  

Applicable Material:
metal
Laser Type:
Diode
Video outgoing-inspection:
Provided
Machinery Test Report:
Provided
Marketing Type:
Ordinary Product
Warranty of core components:
1 Year
Core Components:
PLC
CNC or Not:
Yes
Place of Origin:
Hubei, China
Brand Name:
Questt
Laser Source Brand:
laserline
Laser Head Brand:
laser
Guiderail Brand:
TPI
Control System Brand:
Cypcut
Weight (KG):
3000 KG
Key Selling Points:
High-accuracy
Warranty:
2 years, 2 year
Applicable Industries:
Machinery Repair Shops, Energy & Mining
Showroom Location:
United States, Indonesia
After-sales Service Provided:
Engineers available to service machinery overseas
Application:
Other
Output power:
3000W
Product name:
laser cladding powder
Type:
laser cladding
Wavelength:
1064nm
Color:
Orange
Apply material:
metal
System:
automation
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